H-Line a dynamic pressurisation unit and pressurisation vessel using both diaphram-free open tanks or sealed vessels.

"One of the best money savers we have ever installed." H-Line dynamic pressurisation systems for close tolerance control for water fed heating and cooling and HVAC.

The Future of Pressurisation Systems

The H-Line Pressure system incorporates the latest innovations in the field of pressurisation and expansion, resulting in offering significant advantages over traditional systems using diaphragm pressure vessels, not least the absence of expensive ongoing maintenance and inspection tests.

The H-Line Pressure Unit  incorporates a motorised valve, soft-start pump and energy saving control functions. Its design minimises pressure variations by maintaining a precise and stable pressure at the lowest possible energy consumption. This eliminates system noise as well as ensuring maximum in-service component lifespan. The H-Line pressurisation unit and expansion vessel has been rigorously tested to demonstrate negligible oxygen diffusion levels comparative with sealed systems.

Ideal for district heating, district cooling, energy networks, commercial HVAC.

The most cost effective and space efficient industrial pressurisation system on the market.

Dynamic pressurisation units with diaphragm-Free expansion vessels

50% space saving in your plant room. Huge plant room space saving by reducing your expansion volume requirement and footprint.

Really easy handling and access to plant rooms. H-Line is light and small enough to carry through a standard doorway by one person.

Traditional diaphragm vessel not required. Option to omit expensive, high maintenance and space hungry diaphragm vessels.

A dynamic pressure system. Close tolerance control reduces electricity use due to reduced pumping demands and ensures precise pressure control and low noise.  

A reliable industrial pressurisation system. Only high quality components from Grundfos, Danfoss and Schneider utilised.

What to do when your Expansion vessel fails

Use a small open tank with a HL Hydronics pressurization unit.  Call SmartPressure, our team
are on hand 24/7 365 days a year.

How to avoid the written inspection scheme for expansion
tanks and associated costs

Use a small open tank with a HL Hydronics pressurization unit.  Call SmartPressure,
our team are on hand 24/7 365 days a year.

What to do when your Pressurisation unit fails

Call Smartpressure, our team are on hand 24/7 365 days a year. We have a large stock, bespoke
manufacturing capability with extremely short turn around times for delivery.
HL Hydronics Pressurisation units are very reliable, state of the art and highly efficient.

Our team are on hand 24/7 365 days a year.
We have a large stock and bespoke manufacturing capability with extremely short turn around times for delivery.
HL Hydronics Pressurisation units are very reliable, state of the art and highly efficient.

Find out how we can help you, email or call on

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H-Line Expansion Tanks

Expansion Tank Specifications
A wide range of open expansion tanks are available for use with H-Line dependent on system pressure, temperature and volume characteristics. Polyethylene (6mm and 10mm wall thickness) and coated steelheavy-duty options. Factory sizing verification included. Instead of using only 40% of the available expansionvolume (traditional diaphragm vessel design) H-Lineuses up to 90% of its tank capacity. This saves significant plant space and coupled to tank lightness and their narrow widths makes H-Line installation very easy and cost effective compared to fitting traditional diaphragm vessels.

How an old fashioned pressurisation system works

A pressurization vessel (often called an expansion vessel or tank) acts as a shock absorber and volume regulator for a sealed fluid system.
It maintains a constant pressure level by taking advantage of the fact that air can be compressed, whereas water cannot.

Core Mechanism The vessel is a sealed tank divided into two separate chambers by a flexible rubber barrier, such as a diaphragm or bladder.
Air/Gas Chamber: One side is pre-charged with compressed air or nitrogen.
Water Chamber: The other side is connected directly to your system's pipework.
How It Operates System Heating (Expansion): As water in a system (like a boiler) heats up, its volume increases by roughly 4%. Since the water has nowhere to go in a sealed system, it flows into the water chamber of the vessel. The increasing water volume pushes against the flexible diaphragm, compressing the air in the gas chamber to absorb the extra pressure.
System Cooling (Contraction): When the water cools down and its volume shrinks, the compressed air in the gas chamber expands, pushing the water back out into the pipework. This prevents a vacuum from forming and maintains steady pressure.
Key Functions
Pressure Stabilization:
It prevents "water hammer" (shockwaves from sudden valve closures) and keeps pressure within safe operating limits.
Pump Protection: By acting as a reservoir, it reduces how often pumps need to switch on and off (cycling), which extends the motor's lifespan.
Safety: It prevents the
Pressure Relief Valve (PRV) from constantly opening and discharging water when the system is hot.

H-Line Specifications

Model Name
H-Line 40
H-Line 55
H-Line 70
H-Line 90
Article No.(Auto-fill version)
HL1060A
HL1067A
HL1068A
HL1069A
Max. Operating Pressure 
4.0 Bar 
5.5 Bar 
7.0 Bar 
9.0 Bar 
Voltage
230V 1-phase 
230V 1-phase 
230V 1-phase 
230V 1-phase 
Height 
750 mm 
750 mm 
750 mm 
750 mm 
Depth
210 mm 
210 mm 
210 mm 
210 mm 
IP Class 
IP54
IP54
IP54
IP54
Connection 2 - System pipe 
22 mm CU 
22 mm CU 
22 mm CU 
22 mm CU 
Connection 3 - Suction pipe 
DN25
DN25
DN25
DN25

H-Line Overview

Download the manual PDF

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